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Shachi Engineering Private Limited  Shachi Engineering Private Limited  Our Products   /   Dryers

Dryers

Our wide range of Dryers is manufactured by implementing advanced technology in order to cater various requirements of process industries. These are high in demand across various industries such as pharmaceutical, chemical, polymer, resins, food, ceramic, fertilizer and many more. The systems are integrated with highly sophisticated techniques that ensure smooth feeding of materials and hot air into the air chamber. We have special dryers with customized specifications for handling feed with high moisture content, toxic products, oxygen sensitive products, flammable solvents, wetted materials, dry high viscosity products, pastes, filter cakes, hard lumpy products and dry sticky materials.





Spray Dryers

Forming the perfect particle


Spray Dryers are widely used in many process industries for drying the materials. This is designed with a large cylindrical and vertical chamber into which the material is fed in the form of small droplets. In addition to this, the hot air is also fed to generate heat in the chamber for completing the evaporation of liquid.

Available as :

  • Co-current Spray Dryer - Feed and hot air is from same side that is from rotary atomizer and nozzle
  • Counter current Spray Dryer - Feed is from top side and hot air from bottom side
  • Co-counter Spray Dryer - Feed is from bottom side and hot air from top (fountain) side



Spray Dryers for Specific Industries :




  • Tall Tower with high pressure nozzle
  • Rotary disc atomizer type
  • Bustle type construction
  • Integrated fluid bed chamber

  • Pressure nozzle
  • Rotary disc atomizer type
  • Two fluids

  • Small lab models to large industrial plant
  • Options of semi automatic to PLC SCADA to fully automatic system
  • Easy to clean and maintain
  • Emission level much below the global pollution norms
  • Excellent energy efficiency

  • Dyes intermediate industry
  • Food industry
  • Pharmaceutical industry
  • Ceramic industry
  • Herbal extract industry
  • Tea industry





Fluidized Spray Dryers

Forming the perfect particle


Fluidized Spray Dryers are extensively used in various industries for dry sticky products. The working of the system is simple, based on spray drying and fluid bed drying technologies. Ensure to achieve improved aroma retention, it is also suitable for drying hygroscopic, fats and sticky products that are difficult to handle.



  • Down to the fluid bed, a spray nozzle atomizer is present from where the spray is created and agglomeration incorporating finer, recycled material takes place
  • Exhaust air moves out through the roof causing agglomeration in the spray zone
  • A recirculation system is integrated that uses cyclones or bag filters, or a combination of both for recycling fines to the spray dryer chamber
  • This process yields non-dusty, free flowing agglomerated powders with high flavor retention
  • Flexible operations
  • Cause drying at low temperature
  • Highly thermal efficient
  • Yields non-dusty, free flowing agglomerated powders with high flavor retention
  • Specially designed spray drying chamber for efficient drying
  • Long production time between CIP
  • Can be integrated with spray dryers to achieve safer temperatures without the risk of over-drying
  • Nozzle atomization for optimum spray of feed material
  • Options in air distribution for complete control of air flow
  • Food industry
  • Polymer and resin industry
  • Bio - chemical and pharmaceutical industry
  • Fertilizer industry
  • Inorganic salt industry
  • Organic chemical industry
  • Pesticide industry
  • Ceramic industry
  • Dyestuff and pigment industry
  • Coffee industry
  • Dairy industry
  • Detergent industry





Cage Mill Flash Dryers

High speed drying for sensitive material


Cage Mill Flash Dryers are specifically designed for drying of relatively hard lumpy feeds. The excellent design, efficiency and automatic control make the operation of the dryer seamless and hassle free. The system is wisely designed by implementing advanced technology to ensure excellent fuel efficiency.



  • The feed is introduced through the rotating cage at the centre
  • Here, it comes in contact with the hot air
  • In this cage, the feed gets scattered into the flash tube
  • It leads to instant drying of feed without any degradation
  • Compact design saving a lot of floor space
  • High thermal efficiency
  • Effective crushing of lumps
  • Integrated with vertical pin type stationary and rotary cages
  • Ideal for lumpy feed
  • Does not degrade the feed in the drying process
  • Facilitates easy drying
  • Excellent fuel efficiency
  • Pigment and dye industry
  • Starch industry
  • Phosphate industry
  • Food industry
  • Fly ash industry
  • Gluten industry





Spin Flash Dryers

Faster drying, better drying efficiency


Incorporated with latest technology, these Spin Flash Dryers are widely used for dry high-viscosity products, pastes and filter cakes. It is specially attached with an agitator that breaks the cake into pieces. Designed to achieve fast operation, this dryer is proved to be ideal in applications where very fine powder as output is required.



  • A screw feeder is attached through which the material is fed into a vertical drying chamber with the help of a variable sped drive
  • This is heated by air and at the same time a specially dis- integrator disintegrates the material
  • Direct or indirect heating of air is applied depending on the application
  • Dry powder is collected through cyclone separator/ bag filter or with a combination of both
  • Fast drying
  • Flexible and efficient operations
  • Eliminates every possibility of sticking, accumulation or deposits
  • User friendly design
  • Easy periodic and shutdown maintenance schedules
  • Ensure emission of clean exhaust process air with effective bag filters
  • Yields super fine powder to eliminate the need of milling
  • Specially designed chamber for drying of highly flammable products
  • Fertilizer industry
  • Pharmaceutical industry
  • Pigments and dyestuff industry
  • Food industry
  • Ceramic industry





Integrated Fluid Bed Dryers

Residual moisture removal made easy


Integrated Fluid Bed Dryers are specially developed for use in industries of toxic products, oxygen sensitive products, or flammable solvent wetted materials. The advanced technology of the dryer makes it capable of handling heat sensitive materials that are dried at temperatures lower than the boiling point due to reduced vapor pressure.



  • Excellent heat and mass transfer rate
  • Ideal for heat sensitive materials
  • Customized for increasing capacity or reducing bed area
  • Capable of handling toxic products, oxygen sensitive products, or flammable solvent wetted materials
  • Easy to clean and maintain
  • Perfect discharge of products
  • Polymers and resin industry
  • Inorganic and organic chemical industry
  • Chemical industry
  • Agglomerated product industry
  • Fertilizer industry
  • Food industry





Continuous Vibration Fluid Bed Dryers

Effective drying, performed efficiently


Continuous Vibration Fluid Bed Dryers is specifically designed for direct or indirect heating depending on the properties of substance to be dried and other technical constraints. It is suitable for achieving heavy heat and mass transfer values by passing the drying air through a bed of the solid to be dried. Integrated with advanced technology, the dryers offer controlled and uniform drying in short lead time.



  • Gentle handling
  • Maximum control
  • Customized design maintains the crucial thermal equilibrium for correct moisture content of material
  • Ensures complete drying in minimal time
  • Pharmaceutical industry
  • Food industry
  • Polymers and resin industry
  • Inorganic chemical industry





Rotary Dryers

Churning the best energy efficiency


Rotary Dryers are suitable for applications where moisture content in the feed is required to be minimized. It is constructed with a large sized rotating cylindrical tube with internal fin lining supported by steel frames or beams. Aligned on a slight slope, these are widely used in industries where the feed has high moisture content and relatively longer residence time.



  • Ensure uniform and efficient drying
  • Durable and compact design that can withstand heavy load
  • Suitable for large volume production
  • Smooth movement of material throughout the barrel
  • Easy maintenance
  • Convenient to repair in case of any problem
  • Suitable for handling diverse applications with varied material characteristics
  • Fertilizer industry
  • Food industry
  • Mineral industry
  • Chemical industry
  • Sludge treatment



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