Conducting regular market surveys and research, we have been
able to innovate a precision engineered range of dryers that are
customized as per the specifications of our clients. Qualitatively
superior, these are widely in demand in various processing applications
thus catering to wide requirements of our clients across the globe.
Fluidized Spray
Dryers
We fabricate a wide range of integrated Fluidized Spray Dryers
which are manufactured employing spray drying and fluid bed drying
technologies. These are operationally flexible and enable production of
a wide range of physical properties and optimum thermal efficiency
because of the drying at the low temperature. There is a spray nozzle
atomizer present down to the fluid bed from where the spray is created
and agglomeration incorporating finer, recycled material also takes
place. Exhaust air moves out through the roof causing which in turn
causes further agglomeration in the spray zone. There is present a
recirculation system which uses cyclones or bag filters, or a
combination of both for recycling fines to the spray dryer chamber, the
integrated fluid bed, or the external fluid bed. This process yields
non-dusty, free flowing agglomerated powders with high flavor retention.
Third stage involves fluid bed as drying / cooling.
These are used for drying sticky products and are based on the ideal
concept for drying heat and also accomplish improved aroma retention.
Further, these are also used for drying fats, hygroscopic, and sticky
products that are difficult to handle.
Benefits:
- Customized plant for delivering optimum solution for specific
process and production requirements
- Consistent end-product as per customer’s satisfaction
ensured with complete process together with uncompromising
technology and engineering
- Equipment options e available for all capacity requirements from
small-scale plant to full industrial production
- Innovative drying system design together with straightforward
service and maintenance access ensures maximum production run-time
- Consistently high yield, energy-efficiency and low operating
costs mean rapid payback and low total cost of ownership
- Components and equipment designed and engineered for reliability
and performance ensure long service life with modest service and
maintenance requirements
Special Features:
- Innovative spray drying chamber for efficient drying and long
production time between CIP
- Nozzle atomization for optimum spray of feed material
- Choice of air distribution options for complete control of air
flow
- Choice of integrated, second-stage fluid bed options for drying
or cooling
- Third-stage, external fluid bed options for final drying and/or
cooling
Flash Dryers
We have gained expertise in manufacturing a wide range of flash
dryers that are extensively used for drying powders and granules,
crystalline material. Wet material is diffused in to the stream of hot
air or gas fetched through a drying duct. There are cyclones or bag
filters for product separation and with the help of flash dryers, feed
materials such as powders, gels, slurries, granules and flakes can be
easily processed.
Back mixing of the wet feed with a portion of dry product for pastes,
or sticky materials for producing a suitable conditioned material is
required. Our flash dryers are used in industries such as food, mineral,
polymer and chemical.
Benefits:
- Cost effective during installation
- High efficient thermal power
- No need of extra machinery for drying with pneumatic conveying
- With additional cage mill crushing of lumps very easy
- High capacity power with less space
Spin Flash Dryers
Adopting latest technological development, we manufacture a
precision engineered range of spin flash dryers which are used for
drying of wet cake, viscous and thick paste. Material is fed with a
screw feeder through a variable sped drive in to vertical drying
chamber. This is heated by air and at the same time a specially
disintegrated dis integrator. There is direct or indirect heating of air
which depends upon the application and the dry powder is collected
through cyclone separator/ bag filter or with a combination of both.
Applications:
- Amino Acids
- Dyes & Dye intermediates
- Pigments etc
- Starch
- Gluten
Table Top Spray
Dryers
We also manufacture a wide range of Table-top Spray Dryers that
are used for mainly laboratories. Available in various models with a
varying capacity ranging from 0.5 l/hr to 3 liter/hour, these are widely
appreciated for high performance. This is a compact model which
comprises drying chamber, cyclone separator fabricated with hard glass.
This compact cabinet comprises various mechanical and electrical
components such as controlling / indicating instruments, pilot plant
dryers, heaters, pilot dryers, air filter removing is in stainless steel
& / or anti corrosive coated mild steel material of construction.
There are clamps and fittings which allow easy, fast and assembly&
dismantling of the glass components.
Spray Dryers
Spray dryers consists of a large cylindrical & usually
vertical chamber. In to which material to be dried is fed in the form of
small droplets. And hot air is fed to supply the heat necessary to
complete evaporation of liquid.
Spray drying process is applicable to a wide range of products and
industries.
Shachi handles the project ranging from laboratory size to large
industrial spray dryer processing lines and plants.
Design Consideration
Co-current type : Feed and hot air is from same side. Feed is from
rotary atomiser and nozzle.
Counter current : Feed is from top side and hot air from bottom side.
Feed is from from rotary atomiser and nozzle.
Co- counter type : Feed is from bottom side and hot air from top
(Fountain) side. Feed atomisation is through pressure nozzle or two
fluid nozzle.
Chamber Design
- Tall Tower with high pressure nozzle
- Rotary Disc Atomiser Type
- Bustle Type Construction
- Integrated fluid bed Chamber.
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Atomization System
- Pressure Nozzle
- Rotary Disc Atomizer Type
- Two fluid
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Applications:
- Tile ceramic
- Herbal extract
- Food Product
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- Dyes intermediates
- Natural products
- Tea
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Shachi Specialise in
- Design development and engineering of plants to manufacture
product in powder or granular form.
- Spray cooling process.
- Capacity range from Small lab models to Large industrial plant.
- Plant equipped with maintenance tools and tackles.
- Process control by semi automatic to PLC SCADA based to fully
automatic system.
